DECEMBER 2007                          4                           SERVO CHATTER

GLOW PLUG PROBLEMS


From the Camarillo Flying Circus, Camarillo, California

Today's glow plugs are well made products and they should give you good service.  Although the life of a glow plug is unpredictable, you should reasonably expect a dozen or more flights out of one.  It's always best to follow the manufacturer's specific glow plug recommendations, but if you have an engine that seems to eat glow plugs, the probability is that it is suffering from one of the following three causes:

Overheating: A glow plug coil will melt if it gets too hot.  Reasons why this happens vary.  Sometimes the combination of running an engine wide open with a lean setting before you take the glow plug heater off is too much for the element.  Quite often people use a power panel that has a built-in surge feature, which sometimes results in a momentary over-voltage to the plug when the power is first switched on.  When a glow plug fails because of overheating, the end of the element wire has a tear drop shape at the break.  Sometimes a microscope is needed to see this affect.

Vibration: If the engine is soft mounted the element is shaken from side to side with tremendous force.  This literally fatigues the metal until it breaks.  When you look at the end of the element wire break through a microscope it has a jagged, rough type appearance.  The only solution is to increase the rigidity of your engine mount.

Shockwave: Most model engines use a steel or brass liner mounted on top of a cast aluminum case.  As the engine gets older, the liner flange works its way down into the case and lowers the head with it.  When the piston clearance gets too low the increase in compression forces air out of the squish band area with supersonic velocity and the action on the glow plug elements is like when a jet plane zooms over your house and knocks out the windows.  The cure here is to raise the head with another head gasket.

Less frequent reasons why glow plugs sometime fail are:

Cranking the engine when it's flooded sprays raw fuel onto the plug and the droplets beat the element over to the side of the housing where is shorts out.

Another problem that occasionally occurs is that

engines sometimes wear abnormally, causing a crankshaft to crack, bearings to fail, or a connecting rod to chew metal off the crank pin.  Of course, when this metal goes up and deposits on the plug element, the plug burns out.

R/C ADDICT          Continued from Page 1

  5.  You've heard, "Hey that looks just like the airplane I tossed in the bin after crashing last week," more than once at your flight field.

  6.  A full-scale airplane passes overhead and you move your thumbs to match its movements.

  7.  If you plan to go outside for any reason and it's windy, you go back inside again and find out when it's due to be calm next.

  8.  When the power steering goes, you tell the people at the garage to change the servo.

  9.  If you worked feverishly in all your free time, it would take three years to clear up your backlog of kits.

10.  You host a fun-fly when it's so cold that one of the events is starting your engine.

11.  You accept a crash as an opportunity to start a great new kit.

12.  Every time you pass a garage sale, you look for wings.

13.  If you spend more money at the local hobby shop in one hour than you make in a month.

14.  You keep your old van just to transport airplanes.

15.  When you go to Home Depot and the PVC pipe and fittings section gives you ideas for new wing racks instead of plumbing projects.

16.  The smooth tarmac bike trail at your local park has funny airport markings sprayed on it.

17.  You car has a ski box on its roof, yet you never go skiing.

18.  You have a "special room" for your airplanes.

19.  You have a gallon drum of adhesive in your shed.

20.  You have at least three different heating irons.

21.  Your neck shows a white strip that is the same width as your transmitter strap.


Next Page

Home